Automatic Servo Liquid Filling Machine

Description

The Automatic Servo Liquid Filling Machine consists of a basic structure, a product transmission belt with an adjustable guide, a material storage tank, a pneumatic bottle stopping facility, SERVO-based Servo Liquid Filling Pumps, Servo Liquid Filling Nozzles, a safety polycarbonate enclosure (optional), an electrical panel, a motor, a PLC and HMI, and an AC drive. A high-low liquid level sensor in the tank is an added advantage.

We Are Manufacturers Different Type Of Machine For Liquid Like. High Viscous Liquid / Viscous Liquid Servo Piston Filler Machine Is Suitable For Fill Viscous Liquids Like Viscous Products – Tomato Paste, Ketchup, Jams, Fruit Juices, Vegetable, and Mineral Oils Into a Glass, Pet Bottles, Metallic Or Plastic Containers, Bottle, and Jars. All Viscous Liquids And Capping, Induction Sealer, And Labeling/Sleeve Applicator Line Machinery Are Listed Below For Applications And Industry Installation By Harikrushna Machines Pvt. Ltd., To Pack The Liquid In Different Shapes And Sizes Of Bottles For Eg. Beverages, Cosmetics, Food, And Pesticides.

Salient Features:
1) The machine is manufactured or developed following GMP standards.
2) The unit is compact and versatile in design.
3) The structure is made of SS 304.
4) Rigid, vibration-free construction for trouble-free performance.
5) The servo liquid filling machine has a unique design with German technology.
6) The contact parts, such as the filling nozzle and filling pump, are made of SS 316.
7) The pharma- and food-grade PVC-breading tubes are used for liquid filling.
8) Drain the tray around the machine platform.
9) Drip tray under the conveyor.
10) Easy to clean the base of the machine.
11) The storage tank is automatically controlled using high- and low-level sensors.
12) The machine is supplied with easy to clean inbuilt storage tank.
13) The drain valve below the filling tank & collection tray provides for flushing purposes.
14) Auto control valve for the suction line at the plant.
15) Filling is based on a diving system wherein nozzles go inside the bottle and fill it with the desired volume, and nozzles come out of the bottle.
16) A pneumatically (air) operated cylinder performs the diving and blocking of the products.
17) The air pressure indicator attached to the machine indicates a fault with the low pressure of the air supply.
18) A servo-powered filling pump that can quickly suck material from the storage tank to the nozzle end. This facility is for cleaning filling lines and the filling pump. The same function applies to all of the pumps together as well as to individual pumps.
19) An easy-to-use PLC for adjusting fill volume.
20) Each Filling head can be operated & monitored through PLC individually.
21) An air-operated NRV is connected to the discharge line.
22) Each filling head can work independently.
23) No spare parts are required for different product sizes or fill volumes.
24) Product changeover time is too low due to less usage of mechanical parts such as syringe sets, gears, chains, chain wheels, mechanical seals, etc.
25) If there is no product during the filling process, the machine automatically stops and indicates HMI.
26) With the help of a PLC-controlled on-and-off valve, the machine maintains the level of fill material. If the fill level falls below a certain level, the system will automatically stop and display a low-level fault signal on the HMI screen.
27) After the filling process is complete, there is no need to remove the storage tank for cleaning. This cleaning process can be done very quickly with the help of a drain valve.
28) All faults that occur during the operation of the machine, like low air pressure, low liquid level, no sample product for filling, etc., are displayed on the HMI.
29) PLC modes are user-friendly.
30) Due to the minimal usage of mechanical components, less maintenance is required.

Technical Specification:
Model: HMPL–PRE–RBF
1) Product MOC: GLASS/PET/HDPE Bottles/Jars
2) Liquid Filling Volume: 50 ml to 5000 ml PET/HDPE Bottles/Jars
3) Output Speed: 20 to 120 Bottles / Minute (Speed depends upon fill volume, the viscosity of liquid Product neck & shape)
4) Liquid Filling Accuracy: ± 1 Gram
5) Direction of Movement: Left to Right
6) Filling Head: 4 / 6 / 8 / 10 / 12 Heads
7) Working Height: 875 ± 50 mm Adjustable
8) Power Consumption: 2.5 KVA
9) Power Supply: Three Phase + Neutral + Earthing / 415 V AC / 50 Hz
10) Air Supply: 4 to 6 Kg/Cm²

https://harikrushna.com/product/servo-liquid-filling-machine/
https://www.youtube.com/watch?v=Xip9FlkI6YY