Automatic Vial Filling and Bunging Machine

Description

The automatic vial filling machine and rubber bunging machine consist of a basic structure of stainless steel covered with a cabinet safety acrylic cover, laminar air flow, an in-feed turntable machine, a peristaltic pump filling machine, a Delrin slate conveyor, an outfeed turntable, a vibrator bowl and chute for rubber stoppers, pneumatic components, and an electrical panel, an AC drive, a PLC, and an HMI.

We also make these machines:
Automatic Vial Washing Machines, Automatic Linear Vial Washing Machines, Automatic Rotary Vial Capping Machines, Automatic Vial Sealing Machines, Automatic Dry Powder Injection Filling Machines, Automatic Injectable Liquid Filling Machines, Automatic Injection Vial Filling Machines, Automatic Pharmaceutical Vial Filling Machines, Automatic Vial Cap Sealing Machine, Automatic Vials Filling & Capping Machine, Automatic Filling and Sealing Machine for Vials, Automatic Filling and Sealing Machine for Vials

Salient Features:
1) The machine is made compact & versatile as per GMP norms
2) The structure is made out of MS cladding with SS 304
3) Rigid, vibration-free construction for trouble-free performance
4) The contact parts (e.g. filling nozzle) are made of SS316 L
5) The Pharma grade silicon tubes are used for filling & CIP/SIP
6) Easy to clean the base of the machine
7) There is a premium feature called Prime, which sucks the fill material from the storage tank to the nozzle end very quickly. With this facility, clean the filling line (silicon tubes) and fill the peristaltic pump in both directions.
8) The Pharma grade silicon tubes are used for filling and CIP/SIP
9) Easy to clean the base of the machine
10) There is an advanced feature called PRIME, which helps to suck the fill material from the storage tank to the nozzle end very quickly. This facility helps to clean the filling line (silicon tubes) and fill the peristaltic pump in both directions.
11) The machine has a facility of using the PRIME function for all the peristaltic pumps together or individual peristaltic pumps.
12) The process of filling is done by a specially designed filling peristaltic pump, which can serve the purposes of CIP and SIP.
13) Individual pumps can be adjusted and calibrated for the desired volume with an easy-to-operate PLC.
14) Oil-based material runs smoothly without dripping because of a specially designed peristaltic pump with a suck-back facility.
15) Each filling head can work independently and continuously without sacrificing production.
16) No additional parts are required for different vial sizes and filling volumes.
17) There is less product change over time due to less usage of mechanical parts such as syringe set, Teflon seal, gear & chain etc.
18) Simple-to-use PLC for volume and speed adjustments
19) Synchronized filling system for smooth filling purposes.
20) A specially designed bung Oriental bowl and discharge chute with an in-built vibrator. The bung Oriental bowl is Teflon coated for use in wet bungs.
21) Bungs are vacuum bung-hold discs specially designed to discharge the bung on the vial uniformly. The bung-pressing roller presses the bungs uniformly.
22) The bungs are held in the specially designed vacuum bung hold disc, and the same disc discharges the bung uniformly into the vial. The bung-pressing roller presses the bungs uniformly.
23) The same rubber bunging machine assembly can also be utilized for half-stoppering.
24) For different heights of vials, the whole assembly can move upwards & downwards.
25) Alarm alerts through the PLC for "No Vial, Machine Stop" and "No Vial, No Bung."
26) The production counter is password protected for daily track reports and planning.
27) Faults are easily detected on the PLC touch screen HMI and can be quickly addressed.
28) The machine is supplied with an isolated power supply to avoid the adverse effects of the electric supply.
29) The output speed can be displayed on the HMI screen and adjusted as per appropriate requirements.
30) A specially designed machine for minor mechanical adjustments.
31) Easy to use with little maintenance required.
32) Nitrogen facilities (pre or post) can be provided as an option.
33) Unique design of a rolling conveyor
34) Easy loading of vials onto the in-feed turntable—by loading a tray.
35) For smaller vials, the turntable's speed is adjustable individually.
36) Filling machine with tray to catch spills and drain connection
37) Filling and Cap Sealing Machine Conveyor with Acrylic Cover
38) Most reliable & proven mechanical components such as FESTO make pneumatics & CE certified electrical/electronic such as Bonfiglioli make AC motors, Allen Bradley make drives, PLC & HMI Touch screens, Sensors, MCBs, relays etc

Technical Specification:
Model: HMPL–PRE–VFB
1) Vials Diameter: 25 mm to 55 mm
2) Rubber Bung Size: 13 mm, 20 mm & 32 mm
3) Output Speed: 30 to 100 Vials/Minute (Depending upon the nature of the liquid & size of vials)
4) Filling Volume: 2 ml to 30 ml
5) Filling Head: 4 / 6 / 8 Heads
6) Working Height: 875 ± 50 mm Adjustable
7) Power Consumption: 2.5 KW
8) Power Supply: 3 Phase + Neutral + Earthing/ 415 V AC/ 50 Hz
9) Air Supply: 4 to 6 Kg/Cm²
10) Net Weight: 650 Kg Approx.
11) Dimensions: 2700mm (L) x 1500mm (W)x 2000 mm(H) Approx.

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